+1 for what Tom and DP said. Just sent a long box of three rows of '57T cards in CS2's, laid flat end to end in one. Nice, snug fit with a little bubble wrap. Taped it up then stuck it in a bigger box filled with p-nut s--t. Used clear 3m shipping tape to seal all flaps. Sent it FedEx ground with direct sig. I think FE is better - cheaper? - than USPS. Three biz days to recipient.
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