I spoke to customer support at Fujistu/Ricoh. We determined that these cards are a touch too small for the scanner. I think the minimum size was 1.9 inches where this is 1.5.
They did recommend cleaning the rollers which helped a little. My best results came after cleaning and adjusting the DPI to 600. I also widened the margins to the highest 5mm.
Some still came out a little uneven, like they were piecing it together. This may be the best we can do.
Jim
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