Size consistency would depend on the set.
Score was die cut, and should pretty much always be the right size.
Topps switched at some point. I think probably with the switch to different cardstock in 92, although a lot of their newer stuff is both knife and die cut.
Any cards cut by hand will have some differences, depending on how careful the cutter operator was. 41 Goudey being probably the worst.
Even high production cards cut with a slitter can be undersize/oversize if the cutting wheels aren't spaced correctly.
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